Custom Apparel Guide

Best Custom Apparel for Summer: Shirts, Hats & Event Gear

July 02, 2025 By Stefan Wylie Cutting Edge Signs & Graphics

Learn how to choose custom summer apparel for businesses, events, teams and camps. Compare tri-blend shirts, moisture-wicking performance tees, hats, DTF printing, screen printing and embroidery.

Summer Custom Apparel

When you're ordering custom apparel for summer, the garment matters just as much as the artwork.

A heavy shirt, poorly chosen fabric or oversized decoration can make an otherwise great-looking design uncomfortable during outdoor events, employee workdays, camps, fundraisers or team activities.

For warm-weather custom apparel, we usually recommend thinking about four things first:

  • Fabric weight and construction
  • How active the wearer will be
  • Whether the event is indoors or outdoors
  • Which decoration method fits the garment and artwork

Below, we'll compare lightweight t-shirts, tri-blends, moisture-wicking performance shirts, custom hats, tote bags and decoration options so you can choose summer apparel people will actually want to wear.

Ready to start? Explore Custom T-Shirts & Hats from CEPrints.

Best Custom Apparel for Summer: Quick Guide

Need Good Starting Point
Everyday company or event shirt Lightweight cotton blend or tri-blend tee
Active outdoor event Moisture-wicking performance shirt
Detailed full-color artwork DTF printing
Large run with simpler artwork Screen printing
Professional hat or polo Embroidery
Outdoor headwear Trucker cap, lightweight cap or appropriate sun hat
Summer giveaway Custom tote, shirt or hat

What Makes a Good Summer Custom Shirt?

A summer shirt should match how and where it will be worn.

A shirt for employees working an outdoor event has different requirements than a commemorative family-reunion shirt or indoor conference tee.

Things to compare include:

  • Fabric weight
  • Fiber content
  • Fit
  • Moisture management
  • Color availability
  • Decoration compatibility
  • Whether a verified UPF rating is needed

Don't choose a shirt solely because the product description calls it “lightweight.” Two shirts at similar weights can feel very different depending on the yarn, knit, fiber blend and fit.

1. Tri-Blend T-Shirts: A Great All-Around Summer Option

Tri-blend shirts combine three fibers—commonly polyester, cotton and rayon—to create a soft, lightweight casual shirt.

Our current District DM130 Custom Tri-Blend T-Shirt uses a 4.5 oz 50/25/25 polyester, combed cotton and rayon blend.

This style is a strong option for:

  • Company events
  • Staff shirts
  • Community events
  • School programs
  • Fundraisers
  • Family reunions
  • Casual branded merchandise

Why Choose a Tri-Blend?

Tri-blends are popular when you want a softer, more casual feel than a traditional heavy cotton promotional tee.

They also work particularly well for full-color DTF decoration when the artwork includes:

  • Gradients
  • Multiple colors
  • Detailed logos
  • Illustrations
  • Personalized names

CEPrints also offers coordinating men's, women's and youth shirt options for projects that need mixed sizes and fits.

Browse the current Custom T-Shirts & Hats collection for available styles.

2. Performance Shirts for Active Outdoor Events

For athletic events, outdoor crews, camps, golf tournaments and other situations where people may be active in warm weather, a performance shirt may make more sense than a traditional casual tee.

Performance garments are often made from polyester or engineered blends designed to move moisture away from the skin and dry more quickly than a conventional absorbent cotton shirt.

Common applications include:

  • 5K and charity runs
  • Sports camps
  • Golf tournaments
  • Outdoor staff apparel
  • Summer camps
  • Team training shirts
  • Construction or service crews

CEPrints can source performance shirts that aren't currently listed as standard online products.

If you need a specific moisture-wicking shirt, brand, color or size range, request a custom apparel quote and tell us how the shirts will be used.

Moisture-Wicking Does Not Mean the Same Thing as Lightweight

These terms are related but not interchangeable.

A shirt can be lightweight without being specifically engineered to wick moisture. Likewise, a performance shirt may include moisture-management features even if another shirt has a similar fabric weight.

If moisture management is important for the project, choose a garment that specifically lists that performance characteristic rather than assuming every lightweight shirt behaves the same way.

What About UPF-Rated Shirts?

For employees, teams or participants spending extended time outdoors, you may encounter apparel with a stated UPF rating.

UPF stands for Ultraviolet Protection Factor and describes how effectively a fabric blocks ultraviolet radiation.

Not every t-shirt automatically has a tested or advertised UPF rating.

If sun-protective apparel is important to the project, select a garment that specifically carries a verified UPF specification rather than assuming the fiber type or color provides a particular level of protection.

CEPrints can help source compatible performance and UPF-rated apparel for custom orders.

3. Custom Hats for Summer Events

Custom hats are a natural complement to summer shirts because they provide another visible location for business, event or team branding.

Popular styles include:

  • Trucker hats
  • Snapbacks
  • Unstructured caps
  • Performance caps
  • Visors
  • Wide-brim and specialty outdoor hats

Browse our current Custom Hats & Caps collection or request a quote if you need a particular brand, fit or style.

Embroidered Hats vs Printed Hats

The best decoration method depends on the hat construction and artwork.

Choose Embroidery When:

  • You want a classic professional appearance
  • The logo is relatively simple
  • You want dimensional stitched branding
  • The hat construction supports embroidery well

Choose Full-Color Printing When:

  • The design contains gradients
  • The artwork has many colors
  • Fine details would be difficult to reproduce in thread
  • The compatible hat style is suitable for a heat-applied decoration

For premium stitched branding, visit our Custom Embroidery page.

4. Trucker Hats for Warm-Weather Promotions

Trucker-style hats remain popular for outdoor events because many designs use a mesh back combined with a printable or embroiderable front panel.

They are particularly well suited to:

  • Automotive events
  • Outdoor brands
  • Construction companies
  • Breweries and restaurants
  • Sports organizations
  • Company outings
  • Summer merchandise

If your design contains detailed full-color artwork, browse our printed and embroidered hat options or contact us for additional styles.

5. Wide-Brim and Specialty Summer Hats

For beach, pool, lifeguard and outdoor-event settings, a wider-brim hat may make more sense than a standard baseball cap.

CEPrints currently carries a USA Flag Straw Lifeguard Hat that is designed as casual warm-weather headwear.

For business or event programs requiring custom patches, embroidery or another wide-brim style, contact us for sourcing options.

6. Custom Tote Bags for Summer Events

A tote bag isn't technically apparel, but it pairs naturally with summer event merchandise.

Custom totes can be useful for:

  • Farmers markets
  • Conferences
  • Beach events
  • Community festivals
  • Employee outings
  • Retail promotions
  • Fundraisers

Our Custom Core Cotton Tote is a lightweight 4 oz cotton option that can be decorated with full-color artwork.

You can also read our guide: Custom Cotton Tote Bags: Printing, Design Tips & Best Uses.

DTF vs Screen Printing vs Embroidery for Summer Apparel

Garment selection is only half of the project. The decoration method can also affect the appearance, feel and economics of the finished order.

Method Best For Summer Apparel Examples
DTF Full color, detailed artwork, flexible quantities Event shirts, team graphics, personalized tees
Screen Printing Larger quantities and repeat designs Camps, festivals, company events, fundraisers
Embroidery Professional stitched branding Hats, polos, staff apparel

For a more detailed comparison, read: DTF vs Embroidery vs Screen Printing: Which Is Right for You?.

When Is DTF Best for Summer Shirts?

DTF is especially useful when you need:

  • Detailed full-color graphics
  • Multiple shirt colors
  • Names or numbers
  • Smaller or mixed quantities
  • Gradients or photographic artwork

One thing to consider is artwork coverage.

A very large solid transfer places more decoration material on the garment than a smaller logo or design containing open areas. For lightweight summer shirts, we often prefer artwork that looks strong without unnecessarily covering the entire front of the garment with one solid block.

When Is Screen Printing Better?

Screen printing is often an excellent option when you're ordering a larger quantity of the same design.

It works particularly well for:

  • Summer camps
  • Corporate events
  • 5K runs
  • Fundraisers
  • Festivals
  • School programs
  • Large team orders

The artwork, number of colors, garment and total quantity all affect whether screen printing or DTF is the better production method.

There is no universal quantity where one method automatically becomes better, so we evaluate the complete project.

Does Print Size Affect Comfort?

It can.

A large solid decoration covers more fabric surface than a small left-chest logo or an open design.

For warm-weather apparel, consider whether the artwork really needs to be one huge solid rectangle.

Sometimes a better design uses:

  • Negative space
  • Open lettering
  • Separated design elements
  • A smaller front logo with a larger back print

This can preserve visual impact without covering more of the shirt than necessary.

Front Print vs Back Print for Summer Event Shirts

A common business and event setup is:

  • Front: Small left-chest logo
  • Back: Larger event, sponsor or company graphic

This works well for:

  • Staff shirts
  • Service businesses
  • Volunteer teams
  • Construction crews
  • Events
  • Fundraisers

For public-facing staff, the front logo provides immediate identification while the larger back graphic remains visible when employees are moving around the event.

Best Shirt Colors for Outdoor Summer Events

Color should support both the artwork and the purpose of the shirt.

For branded apparel, consider:

  • Logo contrast
  • Employee visibility
  • Event theme
  • How dirt or stains may show
  • Garment availability across the needed size range

Don't assume the trendiest color is automatically the best option. For staff or teams, consistency and easy identification may matter more.

Should You Use Dark or Light Shirts in Hot Weather?

Garment comfort depends on more than color alone.

Fabric construction, moisture management, fit, airflow and sun exposure all affect how a shirt feels.

For an outdoor work or athletic application, a purpose-built performance garment may be more useful than simply choosing the lightest-colored casual cotton tee available.

Best Custom Apparel for Summer Business Events

For a company picnic, grand opening, outdoor trade event or community festival, a simple apparel program may include:

  • Coordinated staff t-shirts
  • Embroidered or printed hats
  • Branded tote bags
  • Separate shirts for volunteers or event staff

This gives the team a coordinated appearance while making employees easier for attendees to identify.

Best Custom Apparel for Summer Camps

Camps often need several apparel functions at once:

  • Participant shirts
  • Counselor shirts
  • Staff identification
  • Team colors
  • Field-trip apparel

A large summer-camp order is also a good example of when it may be worth comparing screen printing against DTF.

If shirts will be used for outdoor activities, performance options can also be sourced where appropriate.

Best Custom Apparel for Sports Teams

Summer teams may need more than game uniforms. Custom apparel can also include:

  • Practice shirts
  • Coach shirts
  • Parent apparel
  • Team hats
  • Fundraiser merchandise
  • End-of-season event shirts

CEPrints can coordinate men's, women's and youth garments where compatible styles are available.

Best Custom Apparel for Outdoor Employees

For employees working outside, start with the job rather than the logo.

Ask:

  • How physically active are they?
  • Will they work in direct sun?
  • Do they need high visibility?
  • Does the company require long sleeves?
  • Is a specific UPF rating important?
  • How often will the garment be washed?

Those answers can point toward performance tees, long-sleeve performance shirts, polos or specialty workwear rather than a standard promotional tee.

If the exact garment isn't listed online, send us the requirements and we can help source an appropriate option.

How to Choose a Summer Shirt for a Large Group

Before approving a garment for a large order, consider:

  1. Available size range
  2. Men's, women's and youth companion styles
  3. Color availability
  4. Fabric weight and feel
  5. Decoration method
  6. Budget
  7. Event date

A shirt that looks perfect in one size is not helpful if half the group cannot get an appropriate fit or color.

Should You Order Samples Before a Large Apparel Run?

For larger coordinated orders, reviewing the garment before production can be helpful when fit, feel or color is important.

A sample lets you evaluate:

  • Fabric feel
  • Actual garment color
  • Fit
  • Opacity
  • Decoration size
  • Logo contrast

If your project has a firm event date, contact us early enough to review garment availability before the order needs to enter production.

What Artwork Works Best for Custom Summer Apparel?

Vector artwork is preferred for logos when available because it can be resized cleanly.

Good files include:

  • Adobe Illustrator AI
  • Vector PDF
  • EPS
  • High-resolution PNG with transparency
  • High-resolution raster artwork at the intended print size

If you don't have perfect production artwork, send the best file you have. Our team reviews submitted artwork and can identify obvious issues before production.

How Should You Care for Custom Summer Shirts?

Care instructions depend on both the garment and decoration method.

For DTF-decorated apparel, our general recommendations include:

  • Turn the garment inside out
  • Wash in cold water
  • Use mild detergent
  • Avoid chlorine bleach
  • Tumble dry low or air dry when practical
  • Do not iron directly over the design

Read our complete DTF Transfer Care Instructions for more detail.

Frequently Asked Questions About Custom Summer Apparel

What is the best shirt for summer custom printing?

There is no single best garment. For everyday events, a lightweight tri-blend can provide a soft casual feel. For active outdoor use, a moisture-wicking performance shirt may be more appropriate.

Are tri-blend shirts good for summer?

Lightweight tri-blends are popular for warm-weather events because they provide a soft casual shirt without the heavy feel of some traditional heavyweight cotton tees.

What is the best custom shirt for outdoor workers?

For active outdoor employees, consider performance garments designed with moisture-management features. If UV protection is an important requirement, choose a garment with a specifically stated UPF rating.

Can you print full-color designs on summer shirts?

Yes. DTF printing is particularly useful for detailed full-color artwork, gradients and multicolor logos on compatible apparel.

Is screen printing or DTF better for event shirts?

It depends on artwork and quantity. DTF works especially well for colorful or detailed designs and flexible quantities, while screen printing often becomes attractive for larger repeat orders with simpler artwork.

Can CEPrints source shirts that aren't on the website?

Yes. Our online products are only a starting point. We can help source additional brands, fits, colors and performance garments for custom projects.

Can you make custom shirts for men, women and kids in the same order?

Yes, when coordinating companion garment styles are available. CEPrints can help organize men's, women's and youth apparel for teams, schools, businesses and events.

Do all summer shirts provide UV protection?

No. All clothing provides some physical coverage, but you should not assume every shirt has a specific UV-protection level. If a UPF rating matters, choose apparel that has been specifically tested and labeled with one.

Can hats be embroidered for summer events?

Yes. Embroidery is one of our primary methods for custom hats and works especially well with business logos and professional branded headwear.

How early should I order custom apparel for a summer event?

Turnaround varies based on garment availability, quantity, decoration method and our production schedule. If you have a fixed event date, contact us before ordering so garment availability and timing can be reviewed.

Order Custom Summer Apparel

The best summer apparel program starts with the people who will actually wear it.

For most projects:

  • Choose lightweight tri-blends for soft everyday event apparel.
  • Choose performance garments for active outdoor use.
  • Use DTF for detailed full-color designs and flexible quantities.
  • Consider screen printing for larger repeat orders.
  • Choose embroidery for premium hats, polos and professional branding.

Cutting Edge Signs & Graphics produces custom apparel for businesses, schools, sports teams, camps, events and organizations from our Laguna Hills, California shop.

Need tanks, performance tees, long sleeves, polos, visors, specialty hats or another garment that isn't currently listed online? Tell us the event, quantity, preferred colors, size range and how the apparel will be used. Our team can help source options and recommend an appropriate decoration method.

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